11 - Kubvan Repair Tips for the DIY
          
This is not your Haynes or Bentley manual, just practical tips based on my own and others work.
                  The best service manual can be found at Bentley
The best VW Diesel repair manual 
                  This is a constantly evolving work in progress. Text and photo submission are welcomed and added as time permits.
                  Undertake this work at your own risk, there are no guarantees.
                  Parts lists that I have actually used are available
here and again a work in progress. http://www.divemaster.ca/kubvans/parts.htm
                  Links to suppliers that I have personal experience with can be found
here. http://www.divemaster.ca/kubvans/other.htm
 
     
1- LUBRICATION AND MAINTENANCE
             1.1 from the owners manual
2- BRAKES AND WHEELS
             2.1 Front Brakes
             2.2 Rear Brakes
             2.3 Master cylinder
             2.4 Vacuum assist
             2.5 Parking brake
             2.6 Parts List
             2.7 Tire changing

                 2.7 a Breaking the Bead
                 2.7 b Removing the tire
                 2.7 c Mounting the tire 
3- SUSPENSION AND STEERING
             3.X REAR SUSPENSION
4- FUEL AND EXHAUST
             4.1 Exhaust flange
             4.2 Head Intake and Exhaust valves            
             4.1 Air filter
             4.2 Turbo Boost
5- ENGINE AND CLUTCH
             5.1 Manual Transmission conversion
            
5.2 How to connect the clutch cable
         
   5.3 Stick shift linkage

             5.4 Engine head
                5.5 Oil temperature and pressure
                5.6 Engine rebuild
6- ELECTRICAL SYSTEMS
             6.1 Turn signals
                6.2 Relay block
                6.3 Terminal Block
                6.4 Fuse Block
                6.5 Starter lock out
7- BODY AND INTERIOR
             7.1 Windshield
             7.2 Winshield wiper
             7.3 Sliding door window
             7.4 Rear door bumpers
             7.5 Other Glass

8- MANUAL TRANSMISSION
9- AUTOMATIC TRANSMISSION (hint install a manual transmission you will not regret it)
10- OWNERS MANUAL
             10-1 The grumman olson owners manual
11- THIS PAGE
12- TESTING AND DIAGNOSTICS
             12.1 Compression testing
             12.2 Leak down testing
             12.3 Bench test of rebuilt engine

             12.4 Test results
             12.5 Injector testing

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